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2025-06-06 at 11:48 am #84393
https://www.magicmag-tech.com/Magnetic-couplers-are-widely-used-in-major-industries-overseas.html
Petrochemical industry
● Application background: In the extraction, transportation and processing of oil and natural gas, it is necessary to transport a variety of flammable and explosive, corrosive media, the safety, reliability and sealing requirements of the equipment are extremely high.● Advantages: The use of magnetic couplings effectively solves the problems of traditional couplings. Such as the elimination of misalignment (misalignment) caused by vibration transmission, so that the bearing housing vibration level is significantly reduced, reducing equipment wear and maintenance costs; at the same time to avoid the high torque impact due to induction motors starts (induction motors start) generated by the damage to the pump mechanical seals to extend the service life of the mechanical seals. In addition, variable gap magnetic couplings (variable gap magnetic couplings) can also realize automatic speed regulation, according to the actual working conditions to adjust the pump output, saving energy and reducing operating costs.
Automotive Manufacturing Industry
● Application Background: The automotive manufacturing process involves a variety of high-precision, high-reliability power transmission and motion control scenarios, such as engine test benches and conveyors for automotive production lines, which require precise measurement and control of rotary shaft speed and torque.
● Advantages: Hylinco magnetic coupler is driven by neural network algorithm and microprocessing technology, utilizing the van der Waals color effect to obtain rotary axis speed information non-contact, with extremely fast response speed, accurate and reliable, low energy consumption, small distortion rate and other advantages. In the production line of automobile manufacturing, it can accurately monitor and control the operation status of the equipment in real time, improve the production efficiency and product quality, and at the same time, no risk of oil leakage to ensure the cleanliness and safety of the production environment.
In addition to the petrochemical and automobile manufacturing industries, magnetic couplers are widely used in the following overseas industries:
1. Pharmaceutical industry:
The pharmaceutical industry has extremely high requirements for the cleanliness of the production environment and the quality of drugs, and any tiny contamination may affect the safety and effectiveness of drugs. The characteristics of magnetic coupler without leakage and easy to clean make it an ideal transmission device for pharmaceutical equipment such as reactors, mixers, transfer pumps, etc., which can effectively avoid the contamination of medicines and guarantee the quality of medicines.
2. Thin film and electroplating industry:
In the thin film and electroplating industry, magnetic coupler is widely used in rotating equipment such as evaporator, electroplating equipment and thin film processing equipment. Its non-contact transmission mode can avoid the traditional mechanical transmission due to wear and tear of impurities on the film or plating layer caused by defects, but also to adapt to these devices on the requirements of high-precision transmission.
3. Nuclear power industry:
The nuclear power industry requires high reliability and safety of equipment, and any equipment failure may lead to serious consequences. Magnetic coupler with its high reliability and long service life, has been widely used in the nuclear power industry in the high-pressure vessels and reactors and other key equipment, can ensure stable and safe transmission of power in the harsh nuclear environment.
4. Metallurgical industry:
Used for conveying high temperature media such as steel slag and molten metal, high temperature magnetic pump adopts magnetic coupling technology, and its high temperature resistance makes it an ideal choice for metallurgical industry, which is able to work stably in high temperature environment and guarantee the smooth running of production process.
5. Power generation and thermoelectricity industry:
Magnetic coupler can be used in the power generation and thermoelectricity industry in a variety of pumps, fans and other equipment. For example, in the circulating water pumps, feed pumps in thermal power plants and the yaw system, pitch system and other equipment in wind power generation, the magnetic coupler can realize efficient and stable power transmission, while reducing the wear and tear of the equipment and maintenance costs, and improving the reliability and operational efficiency of power generation equipment.
6. Ship manufacturing industry:
Ships navigate in the sea, facing humidity, salt spray corrosion, vibration and other harsh environmental conditions, marine equipment needs to have high reliability, corrosion resistance and good sealing performance. Magnetic coupler is used in marine pumps, propulsion systems and various deck machinery and other equipment, with good sealing performance, no leakage, strong corrosion resistance, able to work stably in the harsh marine environment, providing protection for the safe navigation of ships.
7. Refrigeration and heating central air-conditioning system:
In the refrigeration and heating central air-conditioning system, magnetic coupler can be used for air-conditioning compressor, cooling water pump, chilled water pump and other equipment transmission. It can realize the flexible connection between the motor and the load, effectively isolate the vibration and reduce the noise, and at the same time, it can also carry out stepless speed regulation according to the actual load demand, so as to achieve the effect of energy saving.
8. Paper and pulp industry:
Paper and pulp production process, need to use a large number of pumps, fans, mixers and other equipment. Magnetic coupler can be applied to these devices, its maintenance-free, no-leakage characteristics can reduce the number of equipment failures and repairs, improve production efficiency, but also to avoid environmental pollution caused by leakage.
9. Agricultural irrigation industry:
In the field of agricultural irrigation, magnetic coupler can be used for the transmission of irrigation pumps. It has good adaptability and energy-saving effect, can adjust the speed of the pump according to the irrigation demand, realize precise irrigation, save water, and reduce the wear and tear of equipment and energy consumption, reduce the cost of agricultural irrigation.
10. Sewage treatment industry:
Sewage treatment process, need to use a large number of pumps to transport sewage, sludge and other media, these media have corrosive and high impurity content, the sealing performance of the pump and wear-resistant performance requirements are very high. Magnetic coupler used in sewage pumps, sludge pumps and other equipment, can realize no shaft seal, no leakage of liquid transport, effectively prevent sewage leakage on the environment caused by secondary pollution, at the same time, its corrosion and wear resistance can also ensure the long-term stable operation of the equipment.
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