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Nantong Sunlike Machinery Co., Ltd. helps factories work well with its water dust collector. Doing regular maintenance saves money. It also keeps machines working for a long time. Sunlike is known for new ideas. The company has important certifications. These are:

Certification Type	Description
Environmental Management System Certification	Certification about taking care of the environment
Occupational Health and Safety Management Certification	Certification about keeping workers safe and healthy

Following steps for care helps users stop problems. It also makes each system last longer. Taking care early protects your money and the environment.

Key Takeaways

• Doing regular maintenance on water dust collectors saves money. It also helps the equipment last longer. Operators should do routine checks often. This helps stop expensive problems from happening.

• Daily, weekly, and monthly maintenance jobs are very important. Operators need to follow a set schedule. This keeps the machine working well and stops problems before they start.

• Check and clean filters often. This keeps the air moving well. It also helps the machine work better. Cleaning filters means you do not have to buy new ones as much.

• Keep extra parts nearby for fast repairs. Having these parts ready means you can fix things quickly. This helps the work keep going without stopping.

• Call Nantong Sunlike if you have problems that will not go away. Their team can help you fix the system. They give good advice to keep your machine working well.

Why Regular Maintenance Is Essential

Benefits for Water Dust Collectors

Doing regular maintenance is very important. It helps dust extraction systems work well and stay reliable. Nantong Sunlike Machinery Co., Ltd. makes each water dust collector to meet strict rules for the environment and safety. Their certifications, like ISO9001:2015 and ISO14001:2015, show they care about quality and the planet.

When you take care of your dust extraction system, it works better. This also helps factories avoid big and expensive problems. Here are some main benefits:

• Maintenance brings back strong suction and good air speed. This makes the system work better.

• It stops energy waste by keeping motors and filters clean.

• Maintenance helps parts last longer by cleaning and checking them.

• It lowers downtime because you can find problems early.

Aspect	Description
Downtime Costs	If machines stop, factories can lose a lot of money. This is worse if they run all the time.
Preventive Maintenance	Spending time on maintenance means less downtime and longer life for the system.
Contingency Planning	Having spare parts ready helps keep things running during repairs or surprises.

Fixing small problems early stops bigger, more costly issues. Planning maintenance can cut down on lost time. Taking care of everything helps save money and keeps things running well.

Risks of Skipping Maintenance

If you skip regular maintenance, dust extraction systems can have big problems. Factories might face safety dangers and higher costs if they do not do routine care. Some common risks are:

Failure Mode	Description
Leaking Dust Collectors	Dust can escape and make the area unsafe.
Insufficient Airflow	The system does not work as well and may break down.
Short Filter Life	You need to replace filters more often, which costs more.
Electrical Problems	Bad parts can make the system fail or be unsafe.

Water can get in through broken parts and cause trouble. Too much water can damage bags and make holes, so the system does not work right. Not doing maintenance makes the system last a shorter time and can lead to sudden breakdowns.

Tip: Factories that do regular maintenance protect their machines and keep things safe. Nantong Sunlike Machinery Co., Ltd. says to check systems often to keep high standards and follow the rules for the environment.

Regular Maintenance Schedule

Having a regular maintenance schedule helps factories keep Nantong Sunlike water dust collectors working well. Each job is done every day, week, month, or year. This plan stops breakdowns and helps the system last longer.

Daily Checks

Operators check the water dust collector every morning. They look for leaks and loose parts. They also check for worn-out spots. Operators watch the system controls and air pressure. The best pressure is 80-90 psi. If the pressure is too low, the system does not work as well.

Daily Maintenance Checklist:

• Look for leaks or water on the ground.

• Check if air pressure is between 80-90 psi.

• Make sure system controls are working.

• Listen for strange sounds from fans or motors.

• Check that dust bins are not full.

Tip: Finding problems early keeps the system working well and protects filters from harm.

Weekly Tasks

Weekly jobs mean looking closer and cleaning more. Operators write down pressure numbers and clean the outside. They check if the air moves right and listen for odd sounds. These steps help keep strong suction and stop dust from building up.

Weekly Maintenance Task	Description
Look at the system	Check for damage or worn parts
Write down pressure numbers	Watch how the system is working
Clean the outside	Wipe off dust and dirt
Check air movement	Make sure air flows the right way
Listen for odd sounds	Find problems with machines early

Doing these weekly jobs helps the system work well and last longer.

Monthly Actions

Monthly jobs mean checking important parts closely. Operators look at fans for rust and dirt. They check drive belts for damage and tightness. They put oil on moving parts to help them work better. They check bags and hoses for leaks. Operators also check if the control panel and air pressure are right.

Monthly Maintenance Action	Description
Check fans	Look for rust and dirt
Check drive belts	See if they are worn or too loose
Oil moving parts	Put oil where it is needed
Check bags	Look for holes or leaks
Check hoses and clamps	Make sure they are tight and in good shape
Check control panel	Watch for any problems
Check air pressure	Make sure it is in the right range
Check housing	Look for rust
Walk through the system	Listen for normal sounds
Watch for strange things	Look for anything odd
Check pressure lines	Blow out dust and see if lines are blocked

Monthly checks keep the water dust collector working well and help filters last longer.

Annual Inspections

Yearly checks make sure the system follows safety and environment rules. Operators look at all parts to see if they are okay. They measure how fast the air moves and write down what they find. Special equipment like hoods, pipes, separators, explosion protection, airlocks, and tools get a close look.

Annual Inspection Step	Description
Look at everything	Check for damage and make sure all parts are there
Test how it works	Measure air speed and see if it works right
Keep records	Write down checks to show the system follows OSHA and NFPA rules
Check special equipment	Look at hoods, pipes, separators, explosion protection, airlocks, and tools
Check exhaust fans	Look at the outside, measure power, and check bearings

Doing yearly checks helps factories follow rules and keep the system working well.

Note: Writing down yearly checks helps show that the factory cares about safety and the environment.

Maintenance Frequency Table

Maintenance Task	Frequency
Daily	Daily
Weekly	Weekly
Monthly	Monthly
Semi-Annual	Every six months
Annual	Annually

A regular maintenance plan keeps equipment safe, saves money, and helps people stay safe. Nantong Sunlike Machinery Co., Ltd. says to do these steps to help each water dust collector last longer and work better.

Filter Maintenance and Care

Inspecting and Cleaning Filters

Taking care of filters is very important. It helps the Nantong Sunlike water dust collector work well. Operators need to check filters often. This helps them find problems early and keep things running. First, they look at the filters to see if there are any tears or holes. They also check for worn spots on the filter cartridges. Each filter must be in the right place and sealed tight. Watching the pressure helps find problems fast. If the pressure goes up, there might be a clog or a leak.

Operators should have a plan for testing and cleaning filters. They look at clamps, elbows, and connections for rust or loose parts. They also check the dust collector housing for holes or leaks. Cleaning filters that can be used again makes them last longer. Operators use the right way to clean each filter type. The table below shows how to clean Sunlike filter cartridges:

Filter Type	Cleaning Method
Polyester Filter Bags	Wash in an industrial air filter cleaning machine with warm water.
Polypropylene Filter Bags	Hand wash in mildly hot water; avoid very hot water to prevent melting.
Acrylic Filter Bags	Clean using a washing machine with cold, warm, or room-temperature water.
High-Efficiency Felted Filter Bags	Hand clean with room-temperature water and low-impact detergent.
Fiberglass Filter Bags	Washing with water is not recommended unless necessary.
Nylon Filter Bags	Cold wash on a gentle cycle in a washing machine; avoid washing with other items.

Safety Tip: Operators should wear safety gear and clean filters where air moves well. Always do what the manufacturer says when cleaning.

Replacing Filters

Changing filters is a very important job. Operators should put in new filters after about 2000 hours of use. They can also change them every 3 to 6 months, depending on how the system is used. The new filters must match the dust type and system needs. When changing filters, operators look at the dust collector housing for damage. They make sure all parts are tight. They check seals for wear and make sure all filter cartridges fit right.

Operators should always have extra filters ready. Doing regular checks and changing filters on time keeps the system working well. This also stops expensive problems. Nantong Sunlike says to check filters often to make sure they work well. Operators should change filters if they see damage or if the airflow gets weak.

Note: Using the right filters and cleaning them the correct way keeps the dust collector safe and working for a long time.

http://www.cn-sunlike.com
Nantong Sunlike Machinery Co., Ltd.

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